Search results for "Numerical control"
showing 10 items of 28 documents
Using the Analytic Hierarchy Process (AHP) in Evaluating the Decision of Moving to a Manufacturing Process Based Upon Continuous 5 Axes CNC Machine-t…
2016
Abstract This paper represents the second part of the work described in the paper with the title “Decision-making tool for moving from 3-axes to 5-axes CNC machine-tool”. The problem of using either 3 axes CNC machine-tools or 5 axes CNC machine tools was presented in the first part, together with a fuzzy logic based decision support tool. This time, an AHP approach is used in order to evaluate the decision of moving to a manufacturing process based upon 5 axes machine tools. Three variants were taken into consideration and analysed. The consistency of the proposed approach was evaluated and a sensitivity analysis was also introduced.
Towards criteria for sustainable process selection: On the modelling of pure subtractive versus additive/subtractive integrated manufacturing approac…
2017
Additive Manufacturing (AM) processes can be counted among the disruptive technologies that are capable of transforming conventional manufacturing routes. The ability to create complex geometries, the reduction in material scraps during manufacturing, and the light-weighting due to the think-additive redesign of the components represent the main points of strength of AM. However, for some applications (such as the production of metal components for the automotive and aerospace industries), the surface finishing and dimensional/geometrical part tolerancing that can be achieved via AM processes might not be adequate to satisfy the imposed product specifications, and finish machining operation…
A proposed mapping method for aligning machine execution data to numerical control code
2019
The visions of the digital thread and smart manufacturing have boosted the potential of relating downstream data to upstream decisions in design. However, to date, the tools and methods to robustly map across the related data representations is significantly lacking. In response, we propose a mapping technique for standard manufacturing data representations. Specifically, we focus on relating controller data from machining tools in the form of MTConnect, an emerging standard that defines the vocabulary and semantics as well as communications protocols for execution data, and G-Code, the most widely used standard for numerical control (NC) instructions. We evaluate the efficacy of our mappin…
Decision-making Tool for Moving from 3-axes to 5-axes CNC Machine-tool
2016
Abstract Nowadays most of the parts within machine-building industry are machines on CNC machine-tools. According to their mechanical and kinematic structure, CNC machine-tools can be divided into 3-axes and 5-axes ones. Each type has its advantages and drawbacks and choosing between them could be a very difficult process. This paper presents a decision support tool for aiding the process of selecting between using and/or buying either a 3-axes CNC milling machine or a 5-axes milling machine, based upon fuzzy logic. The tool was built using the Fuzzy Logic Toolbox and the fuzzy graphical user interface (GUI) within Matlab software package.
SOFTWARE FOR DRILLING TOOL DESIGN AND MANUFACTURING
2007
Abstract The paper presents a software that allows the design and manufacturing of cutting tools for boring. The methodology contains several steps that can be taken only by using the software modules. The main stages are the geometrical and dimensional design of the cutting tool, the design and generation of the abrasive profiled disks, the management of abrasive disks and disk package, the generation of the manufacturing technology, the verification of the cutting tool using virtual simulation, testing the manufacturing process using virtual simulation, generating the CNC files and finally the transmission of the CNC files in real time to the CNC machine tool so that the tools can be manu…
CNC Milling Machine Simulation in Engineering Education
2012
In this work an effective simulator for a CNC milling machine is presented. It has been developed in EMC2, a free Opens Source NC software running in Linux environment, developed by an international community. It can be installed on a common PC and is able to: control a CNC machine; read part programs; display the tool path; send instructions to the CNC machine for the cutting process. In this work a new feature has been implemented, which can both display a 3D model of the machine and simulate all the motions of the movable parts of a real 3 axis end milling machine. This simulator lets the users not only verify the toolpath but also detect any possible collision by using the very computer…
Part program automatic check for three axis CNC machines
2001
Abstract The simulation and verification of NC codes for CNC machining is a very important task. The aim of this work is to limit the number of cutting tests needed to verify the right writing of the part program for a CN milling machine in the intent of saving time, human resources and money. This is obtained through the Boolean operation among solids, in AutoCAD environment, of the volume covered by the tool during the operations ruled by the part program.
Improving Formability in SPIF Processes through High Speed Rotating Tool: Experimental and Numerical Analysis
2013
Single-point incremental forming (SPIF) is a quite new sheet-forming process which offers the possibility to deform complex parts without dedicated dies using a single-point tool and a standard three-axis CNC machine. Although the process mechanics enables higher strains with respect to traditional sheet-forming processes, research has been focused on further increasing the maximum forming angle. In the paper, a new approach is used to enhance the material formability through a localized sheet heating as a consequence of the friction work caused by high speed rotating tool. Numerical simulation was utilized to relate the effect of temperature with the main field variables distribution in th…
5-axes modular CNC machining center
2017
The paper presents the development of a 5-axes CNC machining center. The main goal of the machine was to provide the students a practical layout for training in advanced CAM techniques. The mechanical structure of the machine was built in a modular way by a specialized company, which also implemented the CNC controller. The authors of this paper developed the geometric and kinematic model of the CNC machining center and the post-processor, in order to use the machine in a CAM environment.
Developing a Knowledge Base about the Technological Forces within the Asymmetric Incremental Forming Process
2015
Asymmetric single point incremental forming (ASPIF) has been recognized as a solution with potential in manufacturing small batches or single sheet metal parts. The approach presented in this paper presents the development of a knowledge base regarding the values of the technological force within the ASPIF process and the influence of some technological parameters such as feed, speed of the punch, thickness of the part and step, upon them. The method is based on the use of the information provided by the CNC machine sensors. Relationships between the torques developed by the drive motors on each axes and the technological forces will be set in order to refine the raw information displayed o…